Automated Conveyor Systems

Optimize Product Flow from Receival->Ship

Automated Conveyor Systems are essential for optimizing workflow, increasing throughput, and reducing operational costs. Total Warehouse's Dematic Warehouse Conveyor Systems provide scalable and intelligent solutions that support Material Handling Automation across various industries, including retail, food & beverage, and manufacturing.

  • Seamless Product Flow
  • Increased Capacity & Throughput
  • Workflow Optimization
  • Real-Time Tracking
  • Order Picking & Storage Integration
  • Scalable & Flexible
Efficient Product Flow

Efficient Product Flow

Increased Throughput. Lower Cost.

Rising operational demands are driving production and distribution managers to embrace automation. Our Dematic Automated Conveyor Systems streamline the movement of high-volume inventory—cartons, cases, totes, and more—for fast processing and seamless order fulfillment.

  • Increase Throughput & Capacity
  • Reduce Processing Time
  • Lower Operational Costs
Convey & Sort Automation

Convey & Sort Automation

Advantages and Features

Dematic’s convey-and-sort automation enhances efficiency, accuracy, and scalability for warehouses and distribution centers.

  • Seamless Product Flow – Automates movement between functional areas
  • Higher Throughput – Increases capacity and processing speed
  • Optimized Workflow – Ensures smooth, synchronized operations
  • Real-Time Tracking – Provides precise load accountability and control
  • Future-Ready Design – Scalable and reconfigurable for growth
  • Smart Integration – Connects to inventory storage & order picking systems
Convey & Sort Automation

Convey & Sort Automation

Operational Value

Upgrading your warehouse with cutting-edge Automated Conveyor Systems can enable higher performance and ROI.

  • Real-Time Visibility & Tracking – Complete oversight with IIoT connectivity
  • Enhanced Productivity & Accuracy – Streamline with minimal errors
  • Seamless, Synchronized Flow – Keep materials moving efficiently
  • Adaptive System Control – Real-time adjustments for peak performance
  • Reduced Labor Dependency – Fewer employees, greater output
  • Faster Order Processing – Shorter lead times, higher customer satisfaction
  • Cost-Effective Operations – Achieve lowest cost per case/item handled

Key Features

Modular Conveyor System

Dematic’s MCS enhances operational flexibility, allowing easy modification without replacing the entire system. Its universal side channel supports all conveyor models, making it simple to add, reconfigure, or replace modules. The global metric design uses common components, streamlining maintenance and reducing spare parts.

Dematic MCS handles cases, totes, trays, polybags, and parcels, ensuring efficient material flow. It integrates with workstations, scanners, sorters, label printers, case sealers, weigh scales, palletizers, and robotics. Functions include transport, accumulation, gapping, and diverting.

Drive Options

Dematic MCS combines AC drive motors, low-voltage motor-driven rollers, or both for an optimized conveyor layout. A single AC motor is ideal for long runs, reducing costs compared to multiple rollers.

Features include quiet rollers with double spring action, plastic-coated axles, and sealed-for-life bearings. High-strength, one-piece vulcanized belts provide precise carton control and handle lightweight or polybagged items. The segmented belt conveyor, powered by motor-driven rollers, features automatic tracking and tensioning.

Variety of Functionality

Our conveyor solutions optimize material handling with versatile functionality. They efficiently transport, accumulate, and sort products, creating precise gaps and diverting items to multiple destinations.

Designed to enhance efficiency and flow, our systems support seamless movement and strategic sorting.

Pallet Conveyor Systems

Dematic Pallet Conveyor uses integrated unit load technology to efficiently transport pallets, skids, tubs, and carts. It offers functions like transport, accumulation, diversion, rotation, and tilting.

Designed for seamless integration with systems like AS/RS, palletizers, and stretch wrap machines, it features a universal side channel and standardized components. Available in Roller and Chain options.

Conveyor Systems in Durable Goods Manufacturers

Durable goods manufacturers rely on automated conveyor systems to streamline the movement of work-in-process (WIP) inventory across production areas.

These systems efficiently transport large or heavy components between workstations such as cutting, welding, assembly, and quality inspection, reducing manual handling and labor costs.

By ensuring consistent material flow, conveyor systems enhance production speed, accuracy, and overall efficiency, helping manufacturers optimize their operations.

Conveyor Systems in Parcel and Postal

In parcel and postage operations, automated conveyor systems are essential for efficient cross-docking, both inbound and outbound.

These systems use a network of moving belts or rollers to transport packages through various stages, from sorting by destination to final packaging and loading.

By incorporating barcode scanning and other technologies, the conveyors accurately identify and direct each parcel, minimizing manual handling and speeding up delivery times.

Automation Specialists

Total Warehouse is your trusted specialist in Material Handling Automation Systems. With extensive experience, we create tailored solutions to address your unique business challenges. Powered by our partnership with Dematic, we deliver best-in-class solutions designed to optimize your warehouse operations.

Dematic Modular Conveyor

Dematic Modular Conveyor

Flexible, Scalable, and Versatile

The Dematic Modular Conveyor features a universal metric side frame across all modules, making reconfiguration easy as operational needs evolve. With over 40 standard models, it supports a range of functions, including transportation, accumulation, gapping, and diverting—such as right-angle transfers and steerable wheel diverts. Available in multiple standard widths and configurations, the system offers horizontal, inclining, and declining sections, along with straight, curved, or angled junctions (wedges) to accommodate diverse material handling requirements.

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The warehouse experts at TOTAL WAREHOUSE have decades of experience with every type of industry and operation. We know the exact equipment and storage system combination needed to increase your output. Give us a call and let's grow your business together.

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